5 Common Warehouse Setup Mistakes

Category: Equipment and Solutions

There are many aspects to consider when designing a warehouse to ensure it’s functional and safe for workers. Warehouse design mistakes can reduce productivity and create frustration across the board.

Read about prevalent warehouse mistakes and the steps to bypass them to avoid design flaws in your operation.

5 Frequent Warehouse Design Mistakes

Check out five of the most frequent warehouse setup mistakes and how to prevent them below.

1. Not Leaving Room for Growth

While optimizing the space you have is essential, you should also think ahead to the future. Leave room for future growth and change. You can design a perfect setup for your current operations, but failing to plan for market shifts and increased demand could cost you in the future.

A robust warehouse plan will anticipate these changes and provide solutions for at least the next five to ten years. Your plan could include how to manage overstock or add pallet racks.

2. Using Paper Processes

Many small and mid-size warehouses still use paper to manage their cargo and inventory processes. Investing in technology to streamline these processes will increase your warehouse’s efficiency and eliminate the risk of human error, saving you valuable time and money.

3. Inefficient Use of Space

Your warehouse’s space needs are likely to change as your business grows and you accrue a more diverse customer base. You may receive pallets or half pallets from some customers and packages from others. The ability to adapt your warehouse space to accommodate these changes will help you maintain an efficient workspace.

4. Neglecting to Plan for Safety

Optimizing your warehouse design to prioritize safety is a vital step. Perform regular risk assessments and take preemptive safety measures to ensure your plans account for your employees’ wellbeing and minimize the risk of injury.

Keeping track of relevant safety details, such as making sure pedestrian traffic will be safe from forklifts, will help prevent workplace injuries.

5. Lack of Housekeeping

Keeping your warehouse clean will maximize your workers’ productivity. You can implement a strict housekeeping regime to ensure your warehouse stays tidy. Allow time at the end of each shift for workers to clean their area so the next shift can begin their work in a neat, functional environment.

Contact RAKA for More Information

Avoid common warehouse setup mistakes and build a constructive work environment for your employees. The design tips listed above will ensure your employees can function safely and efficiently in your warehouse.

Contact us online to learn more about warehouse design.


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